Quadcopter Preplanning
Shopping List
Shopping list of useful things to think about next time:
- Better battery charger
- Plate for charging multiple batteries at once
- Appropriate adaptors for XT60 and Deans T-connectors
- Nylon bolts, spacers, etc. - as long as possible
- Vibration damping washer things for nylon bolts
- Propsaver o-rings
Things I still need to get (or do), and keep forgetting:
O-Rings to mount propsYellow and red tape to match the pool foamOne small plug for the voltage sense wireOne XT60 male plugSkewers for holding pool foam onVelcro strap to mount the batteryServo leads for connecting receiverMotor plates (to space the motor up a tiny bit as the shaft extends below the motor an annoying couple of millimetresLarge rubber band
Ralph
First quadcopter complete. I have named him Ralph.
Ralph flying free
Ralph enjoying the park
First Accident
Ralph had his first accident, damaging his takeaway container lid and one prop:
Voltage vs Remaining Capacity
Here is a voltage chart vs remaining capacity:
Note: voltages are at rest, not under load.
By cell
4.00V--84%
3.96---77%
3.93---70%
3.90---63%
3.86---56%
3.83---48%
3.80---43%
3.76---35%
3.73---27%
3.70---21%
3.67---14%
The % can vary by as much as 5% depending on the brand/age/condition of the battery.
Second Parts Arrive
*Update* parts are now in QLD!
Still waiting for parts… apparently they are now in Australia.
Installing Landing Gear
…and a small piece of pool noodle to mount the battery against.
First Parts Arrive
The parts ordered from the Australian warehouse have arrived.
Planning
Planning enters an advanced stage with the addition of more drawings!
Ordering Parts
My first Hobbyking order, now somewhat screwed up due to changing the controller and removing out-of-stock parts.
Updated again to add two pieces of aluminium in anticipation of my Tasmanian oak not being strong enough. Confusingly, this made the total go from $145 to $123, though I had to pay an extra $3.88… I also ordered the out of stock parts (which, annoyingly, are now – only a few hours since I updated the order last time – in stock) from Australia, losing an extra $7 or so in the process due to extra shipping.
Materials
Weight | Length | W/1.2m | Cost | Cost/1.2m | Desc |
---|---|---|---|---|---|
3 | 750 | 5 | $0.00 | Carbon Fiber Square Tube 750x3mm | |
19 | 750 | 30 | $0.00 | Carbon Fiber Square Tube 750x6x6mm | |
37 | 915 | 49 | $5.08 | $6.66 | Balsa (Bunnings) 20mm 915mm |
15 | 230 | 78 | $0.00 | Aluminum Square Tube DIY Multi-Rotor 12.8x12.8x230mm | |
49 | 750 | 78 | $0.00 | Carbon Fiber Square Tube 750x10mm | |
60 | 915 | 79 | $5.08 | $6.66 | Balsa (Bunnings) 20mm 915mm |
31 | 340 | 109 | $0.81 | $2.86 | Aluminum Square Tube DIY Multi-Rotor 12.8x12.8x340mm |
55 | 600 | 110 | $1.31 | $2.62 | Aluminum Square Tube DIY Multi-Rotor 12.8x12.8x600mm |
88 | 915 | 115 | $5.08 | $6.66 | Balsa (Bunnings) 20mm 915mm |
123 | 1200 | 123 | $2.66 | $2.66 | 12mm Tasmanian Oak Bunnings |
63 | 600 | 126 | $1.49 | $2.98 | Aluminum Square Tube DIY Multi-Rotor 15x15x600mm (black) |
204 | 850 | 288 | $0.00 | 19.05mm 850mm 1.2mm Bunnings Alu 204g |
Joining
Using cable ties, without cutting the Tasmanian Oak to keep its strength. Middle piece is ply.
Visualising Sizing
Comparing size to Maz’s (currently broken) quadcopter, which I am using as the basis of my no-effort quadcopter attempt… (I’m also using a special kind of photo editing known as “no-effort photoshop” to make the pictures all pretty, rather than having a drab carpet background)
Getting a rough visualisation (without actually putting any effort in, of course) of the size of the quadcopter, and checking that the props won’t hit each other. Drawing on the back of envelopes requires much less effort than doing up a proper design, and as shown below, works extremely well. If they designed everything in Australia like this, Abbott could be the “Infrastructure PM” already.
Note the clever re-use of the Bunnings receipt. After running out of envelopes I was worried I would have to put in some effort, but fortunately I still had the receipt for the $2.66 of Tasmanian oak I had bought to make my quadcopter, and was able to use that.
Links
- http://flitetest.com/articles/build-a-better-mini-quad-frame - part 1
- http://flitetest.com/articles/build-a-crash-resistant-mini-quad - part 2
- http://www.rcgroups.com/forums/showthread.php?t=768115 - foam legs, specifically http://www.rcgroups.com/forums/showpost.php?p=8522949&postcount=13
- Article on batteries http://www.rchelicopterfun.com/rc-lipo-batteries.html
- KK guide http://www.badlands-rc.com/kk-v2-0-guide/
- http://fpvcentral.net/2013/03/high-performance-quadcopter-for-120-step-1-the-shopping-list/ - guide to building a cheap quad from Hobbyking parts
- http://www.rcrookie.com/hobbyking-6ch-hk-t6a-m2-lipo-mod/ - modify the radio controller
Future Ideas
- A design I like and want to make next: https://www.youtube.com/watch?v=rkp4uXGpVaE and https://www.youtube.com/watch?v=fGvTw_9g9CI
- Hexacopter 6x 1200kv + 30A Plush + KK2.0 (v1.5)
- Using 8" props on front/rear, and 9" props on the sides.
- Frame weighs 170g. With electronics, motors, etc, it weighs 1000g. Battery is 280 - 500g depending if I'm using 2650mah or 5000mah 4S. So roughly 1.49685kg fully loaded and ready to fly.
- Flight time is ~9 minutes with the 2650mah. Roughly 17 minutes with the 5000mah.
- Using the highly technical method (as detailed here) of duplicating the (presumably 8 inch) prop across the frame, we find the likely width to be 3½ props wide, or 686mm, which is hopefully close enough to 600mm to allow a 600mm piece of aluminium to be used
Script
This script is stripped out when I edit the page because I am lazy and haven’t fixed that yet, so here it is in case I need to copy and paste it back in…
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